Services - The Plastic Works Limited

The Plastic Works Limited, Creswell Business Park, S80 4BX [email protected] +44 (0) 1909 726 666

Vacuum Forming

Vacuum forming is a manufacturing process where a plastic sheet is heated until flexible, then shaped over a mold using a vacuum to suck out the air, ensuring the sheet conforms tightly to the mold. This method is popular for its cost-effectiveness, versatility, and ability to create detailed and durable components, making it widely used in industries like automotive, packaging, and consumer products.

5-Axis CNC Routing

5-Axis CNC routing is an advanced manufacturing process that uses computer numerical control to move a cutting tool or part along five different axes simultaneously. This allows for the precise machining of complex and intricate shapes from various materials. The ability to rotate on additional axes means that 5-axis CNC routing can achieve higher accuracy and a superior surface finish, making it ideal for industries such as aerospace, automotive, and intricate mold making

Design and Development

Design and development is a comprehensive process that involves creating and refining products from initial concepts to final production. It encompasses several stages, including ideation, prototyping, testing, and optimization. This iterative process ensures that products meet specific requirements and standards, addressing functionality, aesthetics, and user experience. Effective design and development combine creativity with technical expertise, resulting in innovative and practical solutions tailored to market needs.

Patterns and Prototypes

Our skilled team specialises in creating precise, high-quality prototype tools that allow us to offer production like parts which allows you to check aesthetics, fit & function. This serves as the perfect foundation for your project, before proceeding into the full production stage.

Tool & Jig Making

Tool and jig making is a specialized manufacturing process focused on creating custom tools and fixtures that facilitate production, enhance precision, and ensure repeatability. Tools and jigs are essential for positioning, holding, and guiding parts during machining or assembly operations. This process involves designing and fabricating tailored solutions to meet specific production needs, improving efficiency and accuracy in various industries, including automotive, aerospace, and electronics. Effective tool and jig making streamlines manufacturing processes, reduces errors, and enhances overall product quality.

Fabrication & Assembly

Fabrication and assembly are critical stages in the manufacturing process where raw materials and components are transformed into finished products. Fabrication involves cutting, shaping, and assembling materials such as metal, plastic, or composites to create parts and structures. Assembly is the process of fitting these parts together to form complete products or systems. Together, these stages ensure that products are built accurately and efficiently, meeting design specifications and quality standards. Fabrication and assembly are integral to industries like automotive, aerospace, construction, and consumer goods, enabling the production of complex and high-quality products

Our Capability and Machine Types

Our machine capabilities include, but are not limited to:

Vacuum Forming Machines with formable bed sizes from 580mm x 480mm x 350mm deep, up to 2450mm x 1120mm x 600mm deep
5 Axis CNC Routing capabilities – machineable size of 2400 x 1250
Line Benders
Roller Press and other ancillary equipment like Vertical and Horizontal Band Saws
Ultrasonic Spot Welders
Plastic Seam Welding

If you require more information contact us.

Our Services